Six-Sigma Approach to Energy Management Planning

  • Jim Lee
  • Kirkrai Yuvamitra
  • Kelly Guiberteau
  • Theodore A. Kozman
Keywords: Energy management plan, six-sigma approach, energy audit, energy saving technology, ISO 50001

Abstract

Most companies would like to reduce costs of providing goods and services while the government and society are pushing for more “green” practices. By developing an energy management plan, a company can find a systematic way to reduce energy usage and operating costs at the same time. This article presents a six-sigma based energy management planning procedure, focusing on five major steps: define, measure, analyze, improve, and control. An overview of the major energy-consuming equipment in manufacturing industries is provided. Different energy-saving opportunities are then investigated. The results from this research provide information and a clear understanding for establishing an energy management plan, which can be used as part of the ISO 50001 implementation.

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Author Biographies

Jim Lee

Jim Lee is a professor of mechanical engineering at the University of Louisiana Lafayette and associate director of Louisiana Industrial Assessment Center. He received his M.S. and Ph.D. degrees in industrial and management engineering from the University of Iowa. His research areas include simulation, statistical analysis, decision support systems, and computer-integrated production systems. Email: jlee@louisiana.edu

Kirkrai Yuvamitra

Kirkrai Yuvamitra received his M.S. degree from the Department of Mechanical Engineering, University of Louisiana at Lafayette. He has worked for the Industrial Assessment Center at the University of Louisiana at Lafayette and performs numerous energy assessments of industrial facilities throughout the region. His research areas include combustion analysis of DME in CI engine, maintenance of CHP systems, Lean Six-Sigma and energy management planning. Email: kirk.yuvamitra@yahoo.com

Kelly Guiberteau

Kelly L. Guiberteau received her B.S. and M.S. degrees in mechanical engineering from the University of Louisiana at Lafayette. She is the lead student for the Industrial Assessment Center at the University of Louisiana at Lafayette, and her research interests include energy management, integrated product and process design, and wave energy. Email: kguiberteau@gmail.com

Theodore A. Kozman

Theodore A. Kozman is a professor of mechanical engineering, University of Louisiana Lafayette. He is director and founder of Louisiana Industrial Assessment Center to assist manufacturing in reducing energy, waste reduction and productivity improvement. He received his Ph.D. in engineering science and mechanics from the University of Tennessee. Email: kozman@louisiana.edu

References

Chemical Industry Digest. 2007. Effective Energy Management. http://www.energymanagertraining.com/Journal/18072007/EffectiveEnergyManagement.pdf

Summers, D. 2011. “Lean Six Sigma: Process Improvement Tools and Techniques”:

Prentice Hall. 1st ed.

US Department of Energy. 2012. ISO 50001 Energy Management Standard. http://www1.eere.energy.gov/energymanagement/.

Achieving Superior Energy Performance. 2012. Overview. http://www.superiorenergyperformance.net/index.html.

US Department of Energy. 2012. Superior Energy Performance Demonstrations. http://www1.eere.energy.gov/manufacturing/tech_deployment/sep_demonstrations.html

Kozman, T. and J. Lee, 2010. “The Results of More Than 250 Industrial Assessments for Manufacturers by the Louisiana Industrial Assessment Center for the Past Ten Years,” Proceedings 2009 Industrial Energy Technology Conference (IETC). ESL-IE-10/11. New Orleans, LA.

Energy Star, 2012. Guidelines for Energy Management Overview. http://www.energystar.gov/index.cfm?c=guidelines.guidelines_index

Published
2014-01-01
Section
Articles